Wells RW-16 thru RW-36 Installation Manual Page 17

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17
RW SERIES INSTALLATION MANUAL
Wiring Schematics cont.
460/60/3
24V
Transformer
SFS
LFS
ES
Johnson FX-10
5VDC
AI3
35
36
37
38
+
-
AI5
-
+
AI4
-
+
AI6
AI2
AI1
5VDC
5VDC
LED
-
-
-
+
+
+
24VAC
24VAC Com
GROUND
39
40
41
PWM2
PWM2 Com
PWM1
42
43
44
45
46
47
48
24VAC Com
DI12
DI11
DI10
DI9
DI8
DI7
49
50
51
52
53
54
55
56
DI 3/4/5/6/ Com
DI6
DI5
DI4
DI3
DI2
DI1
9VDC
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
D09
D08
D07
D0
6
D05
D04
D03
D02
D01
J8
J2
J10
J9
J7
NOTE 6
A21A12
A25 A22
A32
A31A35
A23
A13
A11
A15
A14
A24
A34
A33
34
HP-B
HP-A
LP-A
LP-B
31
30
29
28
27
26
25
24
23
22
21
20
AI4 EXP
5Vdc Com
J2
5Vdc
5Vdc Com
AI3 EXP
5Vdc
5Vdc Com
AI2 EXP
5Vdc
5Vdc Com
AI1 EXP
5Vdc
17
16
15
14
13
12
11
10
DO3
24 Vac
DO4
DO5
DO6
24 Vac
24 Vac Com
J3
24 Vac
J1
Main Board
Connection
A41
A31
A23
A13
A43
A42
A32
A33A21A22A12
A11
4
3
2
1
D02
D01
6
D07
5
8
D08
7
Johnson FX10
Expansion Board
Unit Power Supply
460/60/3
G
PB1
2
3
1
( Circuit A )
Compressor
CC1
L1L2L3
T1T2T3
Black (10)
Red (12)
White (11)
T1 T2
S2
S1
Compressor
Protection
Module # 1
(CPM1 )
Blue
Blue
T1
T2
T3
S1
S2
Current Switch
CS1
Black
Black
Earth Ground
Grn/Yell (88)
CC2
L1L2L3
T1T2T3
Black (13)
Red (15)
T1 T2
S2
S1
Compressor
Protection
Module # 2
( CPM2)
Blue
Blue
( Circuit B )
T1
T2
T3
S1
S2
White (14)
Current Switch
CS2
Black
Black
Compressor
Earth Ground
Grn/Yell (89)
Black (F1)
Black (F2)
Black (F3)
Black (F4)
Black (F5)
Black (F6)
Black (F7)
Black (F8)
Black (F9)
Black (F10)
Black (F11)
Black (F12)
Black (F13)
Black (F14)
Black (F15)
Black (F16)
Black (F17)
Black (F18)
Black (F19)
Black (F20)
1
2
3
4
5
7
8
9
10
6
11
12
13
16
15
14
17
20
19
18
PB
L1 L2 L3
A
33
32
31
30
29
28
27
26
25
24
23
1
6
2
7
3
4
9
5
10
8
White/Red (80)
White/Red (81)
White/Blue (33)
White/Blue (34)
Yellow/Red (35)
Yellow/Red (36)
Yellow/Blue (37)
Yellow/Blue (38)
Tan /Black (84)
Tan /Black (85)
White/Red (80)
White/Red (81)
T
T
T
T
White/Blue (33)
White/Blue (34)
Yellow/Red (35)
Yellow/Red (36)
T
Yellow/Blue (37)
Yellow/Blue (38)
Tan /Black (84)
Tan /Black (85)
S-WCT
Circuit A
L-WCT
Circuit A
S-WCT
Circuit B
L-WCT
Circuit B
LLT
Black
Black/ White
Yellow
Yellow
Yellow
Yellow
Yellow (24)
Black (95)
Green/Yellow (23)
Yellow (21)
Black/White (22)
Y1
COMP 1
LC1
Comp A
Alarm
RS DO-9
X2
DO-7
R 24VAC
SS DO-8
LC2
Comp B
Alarm
X1
Acc
C 24VAC COM
TO
NOT USED
SC
NOT USED
AIC NOT USED
L
NOT USED
O/B
REV VALVE
G
NOT USED
Y2
COMP 2
16
12
8
2
9
4
10
7
5
3
11
14
6
13
15
1
TB
Black (SS)
Black (C)
Black (RS)
Black (R)
Black (X2)
Black (LC2)
Black (LC1)
Black (X1)
Black (Y1)
Black (Y2)
Black (O/ B)
Black (G)
Black (AIC)
Black (SC)
Black (L)
Black (TO)
B
2/27/09
Black/ White (26)
Black (30)
Black (30)
Black (29)
Black (29)
Yellow (25)
Yellow (25)
Black (28)
Black (28)
Brown (53)
Brown (53)
Brown (52)
Brown (52)
Blue (51)
Blue (51)
Black (75A)
Black/Org (75B)
Black/ Org (73B)
Black/Org (74B)
CC-B
CC-A
Black (73A)
Black (74A)
Violet (67)
Violet (66)
Black/ White (63)
Black/White (62)
Black/White (62)
2
3
1
PB2
Black (54)
Red (55)
Gray (56)
Pink (58)
Brown (57)
Gray (59)
14
6
7
16
9
8
17
14
5
18
13
4
1
3
12
10
11
2
T
EST
Brn/Wht (86)
Brn/Wht (87)
T
LST
Brn/ Blk (41)
Brn/ Blk (42)
Black
Black
CS-A
Circuit A
Black
Black
CS-B
Circuit B
Blue (45)
Blue (45)
Blue (46)
Blue (46)
Blue (45)
Blue (46)
Orange (47)
Orange (47)
Orange (47)
Gray (48)Connect to R on TB
White (67)
White (67)
White (67)
White (66)
White (66)
White (66)
Blue (50)
Not Used
Orange (60)
Orange (60)
Orange (60)
Ta n /White (82)
Ta n /White (83)
Black (A)
Black (A)
Whi te (B)
Whi te (B)
Orange (61A)
Orange (61A)
Orange (61B)
RV1
RV2
Orange (60A)
Orange (61A)
Orange/Wht (60B)
Orange/Wht (61B)
T
ELT
Tan /White (82)
Tan /White (83)
Tan /White (82)
Tan /White (83)
Black (49)
Blue (76A)
Blue (76A)
Blue (76B)
Blue (76B)
Blue (49A)
Blue (76A)
Blue/Wht (49B)
Blue/Wht (76B)
BLACK
WIRE HARNESS
Black(1)
White (2)
Red (3)
Black(4 )
White (5)
Red (6)
Black(7 )
White (8)
Red (9)
CPM1
M2M1
Black (70A)
CPM2
M2M1
Black/ Org (70 B)
Yellow (80)
Black (72A)
Black (69B)
Yellow (17)
Black/White (18 )
Yellow (19)
Black/White (20)
NOTE 1
NOTE 2
Notes
2 - Disconnect for 15 degree load side freeze detection setpoint.
3 - Acc output is cycled with the lead compressor.
4 - If no flow proving switch is being used on the load side, the input must be jumpered
to PB2 - 2 for the unit to operate.
1 - Disconnect for 15 degree source side freeze detection setpoint.
6 - Jumpers must be set as shown for correct control operation. If a communication
card is present, it must be removed to check the jumpers.
5 - If using a source side flow proving switch , hook up as shown. If no flow proving
switch is being used on the source side, the input must be jumpered to R for the
unit to operate.
7 - Reversing Valve will be energized for heating mode.
9 - M 1 and M2 are located on the compressor protection modules (CPM1 and CPM2 )
inside of the compressor junction Boxes. Only used on 360 and 540 models.
8 - Used for Emergency Shutdown in conjunction with a normally open relay
NOTE 3
NOTE 4
NOTE 5
NOTE 7
NOTE 7
NOTE 8
NOTE 9
NOTE 9
Ground
Legend
CC – Compressor Contactor
CS – Current Switch
ELT – Entering Load Temp
ES – Emergency Shutdown
EST – Entering Source Temp
HP High Pressure
LFS – Load Flow Switch
LLT Leaving Load Temp
LP – Low Pressure
LST – Leaving Source Temp
L-WCT – Load Water Coil Temp
PB – Power Block
RV – Reversing Valve
SFS – Source Flow Switch
S-WCT Source Water Coil Temp
TB – Terminal Board
PGM – Phase Guard Monitor
CPM – Compressor Protection Module
Factory low voltage wiring
Factory line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
Field Supplied Option
Thermistor
Relay coil
T
Open Jumper
Closed Jumper
¼” Quick Connector
NOTE 10
10 -Only used on the 360 and 540 models.
NOTE 10
PGM
8
1
Blue
543
Phase
Guard
Monitor
(PGM)
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